Production flow chart Process Equipments Control items Control method Record Process Standard
NO Operation Production Measurement Inspect rule Charging Check
I-1 IQC blank N/A 1.oscillator
2.eyeballing
3. calibrator 		1. frequency 2. appearance 3. sizes 1. inspect rule for blank Quality Dept IQC 50PCS / LOT Crystal blank inspect record 1.NG product process rule 2.purchase control programe 1.Operation rule of automatic crystal sorting machine 2.inspect rule of crystal blank
II-1 Clean 1.baking oven 2.beaker 3.heating oven 4.ultrasonic clean machine 1.eyeballing 2.stop-watch 1. appearance 1.in-process inspect rule Operator Inspect every one hour by operator Process inspect record 1.NG product process rule 2. Correction And Prevention Process to NG 3.control process for NG product Process document for cleaning
Quality Dept IQC 5pcs every two hours by inspectors
Άρ-3 IQC silver N/A Weighing scale 1. amount 2. purity . . . IQC record 1. NG product process rule 2.purchase control programe .
Άς-2 plate Plating machine 1.eyeballing 2.electricity 1. appearance 2. electricity meter In-process inspect rule Operator 1.inspect 5pcs every lot by operator Process inspect record 1. NG product process rule 2. Correction And Prevention Process to NG 1.In-process inspect rule 2.plating process document 3.operating rule of plating machine
1. oscillator 2. glue tape 3. microscope 1. frequency 2. solidification 3. cleanliness 4. appearance IPQC Quality Dept 2.inspect 5pcs every two hours by inspector
Άρ-4 IQC silver epoxy N/A 1.eyeballing 1. appearance 2.binding strength 3. valid date In-process inspect rule IQC Quality Dept . IQC record NG product process rule purchase control programe
Production flow chart Process Equipments Control items Control method Record Process Standard
NO Operation Production Measurement Inspect rule Charging Check
Άρ-4 IQC base N/A 1. eyeballing 2. calibrator 3. baking oven 1.apperance 2.sizes 3.heat-prevent experiment 4.soliderability experiment In-process inspect rule

IQC

Quality Dept

. IQC record NG product process rule purchase control programe
Άς-3 Deposit/mount Epoxy dispenser 1.eyeballing 2.microscope 1.appearance 2.sizes 3.epoxy dot size In-process inspect rule Team leader 100% inspect Inspect list of deposit process 1. NG product process rule 2. Correction And Prevention Process to NG 1.operation rule of automatic dispenser 2.process document of mount and deposit 3.control process of product fab
IPQC Quality Dept 100% inspect
Άς-4 solidification Tunnel oven N/A Solidification time N/A operator N/A N/A NG product process rule Correction And Prevention Process to NG Process rule of baking oven
Άρ-5 clean Ultrasonic cleaning machine 1. calibrator 2. eyeballing 3.ruler Cleanliness of electrodes In-process inspect rule

IQC

Quality Dept

. IQC record NG product process rule 1.cleaning process document 2. operation rule of ultrasonic cleaning machine
Άς-5 IQC cover N/A 1. eyeballing 2.temperature controlled oven 1.appearance 2.sizes 3.seal In-process inspect rule 1.operator 2.IPQC Quality Dept . In-process inspect record 1. NG product process rule 2. Correction And Prevention Process to NG 1. purchase control programe 2.cover cleaning process rule
Άς-6 Frequency adjust Final plating machine 1. eyeballing 2.T450measurement instrument 1.appearance 2.set parameters 3.electric specifications In-process inspect rule Team leader Inspect 5pcs each plate In-process inspect record 1. NG product process rule 2. Correction And Prevention Process to NG 1. process rule of frequency adjust 2. operation rule of final plating machine
.IPQC Quality Dept Inspect 5pcs each two hours
Άρ-6 CQC N/A 1.eyeballing 2.250A measurement instrument 1.appearance 2.electric specification In-process inspect rule Operator 100% inspect Production record 1. NG product process rule 2. Correction And Prevention Process to NG 1. control process of inspection and test (QP1201) 2.product judgment and tracing process (QP0801)
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Production flow chart Process Equipments Control items Control method Record Process Standard
NO Operation Production Measurement Inspect rule Charging Check

Άς-7 		Bake pre-enclosure Vacuum bake oven eyeballing 1.temperature 2.baking time In-process inspect rule Operator N/A N/A 1. NG product process rule 2. Correction And Prevention Process to NG N/A
Άς-8 Bond Heat resistance bonding machine 1. eyeballing 1.apppearance 2.lead 3.press mark of bonding

In-process inspect rule

1. operator 2.IPQC Quality Dept 1.one time every one hour by operator 2.one time every shift by inspector In-process inspect record 1. NG product process rule 2. Correction And Prevention Process to NG Operation rule of lead cutting process (WI0901-11)
Άς-9 Leackage check Leackage check instrument Insulate check instrument 1.insulate resistance 2.lead appearance In-process inspect rule operator 100% inspect N/A NG product process rule Package and shipment process document (QP-1503)
Άρ-7 aging Aging baking oven 1.temperature meter 2.clock 1..temperature 2.time In-process inspect rule Team leaders N/A Aging record 1. NG product process rule 2. Correction And Prevention Process to NG ) 1.control process of inspection and test (QP1201) 2.product judgment and tracing process (QP0801)
Άς-10 FQC N/A 1.350B 2.250A 3.1200 4.3288 1.electric specification OQC inspect rule operator 100% Measurement N/A 1.storing process document(QP1501) 2.conveyance and storage process document(QP1502)
Άς-11 marking Marking machine 1.eyeballing 1.amount 2.marking description N/A operator N/A Marking process record N/A Package and shipment process document (QP-1503)
Production flow chart Process Equipments Control items Control method Record Process Standard
NO Operation Production Measurement Inspect rule Charging Check
Άς-7

Lead cutting

Lead cutter calibrator 1.appearance 2.lead length Appearance 100% inspect rule (WI1501-1) 1. operator 2. IPQC Quality Dept 1.one time every one hour by operator 2.5pcs every two hours by inspector N/A 1. NG product process rule 2. Correction And Prevention Process to NG N/A
Άς-8 100% Inspect appearance N/A 1.eyeballing 2.ruler 1. appearance 2.lead size

1.in-process inspect process(QP1002)

2. inspect standard of leadcutting

(WI1002-7)

operator 100%inspect In process inpect record 1. NG product process rule 2. Correction And Prevention Process to NG Operation rule of lead cutting (WI0901-11)
Άς-9 Package N/A Weighing scale 1.amount 2.package description Package process rule (WI1501-2) 1. operator N/A N/A N/A Product package process Guide (QP-1503)
Άρ-7 OQC N/A 1.eyeballing 2.calibrator 3.electric weighing scale 4.250A 1..inside/outside label 2.outline sizes 3.amount 4.electric specification 1. OQC process document (QP1005) 2. OQC standard (WI1005) OQC Quality Dept 1 cartoon / batch 200PCS / batch 5bagages /batch In process Inspect record 1. NG product process rule 2. Correction And Prevention Process to NG 1.control process of inspection and test (QP1201) 2.product judgment and tracing process (QP0801)
Άς-10 Store in warehouse N/A N/A 1.amount 2.label 3.lot No. N/A Operator N/A Warehouse storing list N/A 1.storing process document(QP1501) 2.conveyance and storage process document(QP1502)
Άς-11 Shipment N/A N/A 1.amount 2.label N/A Operator N/A . N/A Package and shipment method
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